Seamless steel pipes require various anti-corrosion treatments depending on their use and environmental conditions. These treatments extend the service life of the pipes, reduce maintenance costs, and improve safety. Below are the common anti-corrosion methods used for seamless steel pipes.
External Anti-Corrosion Coating
Description: Coats the outer surface of the pipe with an anti-corrosion material to prevent direct contact with the external environment.
Materials Used: Asphalt coal paint, epoxy coal paint, acrylic paint, 3PE external anti-corrosion.
Advantages: Simple to operate, low cost, does not require special equipment.
Limitations: Less effective in harsh environments such as marine settings.
Internal Anti-Corrosion Coating
Description: Coats the inner wall of the pipe with anti-corrosion material to protect against internal corrosion.
Materials Used: Epoxy coating, epoxy glass cloth, polyurethane.
Advantages: Prevents oxidative corrosion inside the pipe and protects against corrosive liquid chemical media like acids and alkalis.
Galvanized Anti-Corrosion
Description: Applies a layer of zinc on the surface of the pipe using a hot-dip galvanizing process.
Advantages: Good corrosion resistance, long service life, improves mechanical properties and operating temperature range of the pipes.
Spray Anti-Corrosion
Description: Uses spray equipment to evenly apply anti-corrosion coating on the pipe surface, forming a uniform and dense protective layer.
Materials Used: Acrylate, alkyd resin, chlorinated rubber.
Advantages: Easy to construct, good anti-corrosion effect, long service life.
Electrodialysis
Description: Coats the pipe wall with a conductive layer and applies voltage to cause metal ions to migrate and form a protective film through electrochemical reactions.
Advantages: Provides passive protection, prevents corrosion, and enhances the mechanical properties of the metal.
Cathodic Protection
Description: Applies electric current to the pipe surface, turning the pipe wall into a cathode to prevent corrosion.
Types:
Physical Protection: Direct application of protective current.
Electrochemical Protection: Divided into current method and potential method.
Advantages: Reliable, economical, environmentally friendly, simple operation, and low cost.
These methods are selected based on the specific requirements and environmental conditions of the seamless steel pipes, ensuring optimal performance and longevity.