Boiler tubes are essential components used in the manufacture of superheaters, reheaters, water walls, and economizers for supercritical and ultra-supercritical boilers. These tubes are required to operate under high temperature and high pressure for extended periods, demanding exceptional creep strength, oxidation resistance, corrosion resistance, and structural stability to ensure long-term reliability in power generation and industrial processes.
Main Grades of Boiler Tubes
1. EN10216-2 Standard (Alloy and Non-Alloy Steel Tubes for High-Temperature Service)
Common grades include:
P195GH, P235GH, P265GH, 20MnNb6, 16Mo3, 8MoB5-4, 14MoV6-3, 10CrMo5-5, 13CrMo4-5, 10CrMo9-10, 11CrMo9-10, 25CrMo4, 20CrMoV13-5-5, X11CrMo5+1, X11CrMo5+NT1, X11CrMo5+NT2, X11CrMo9-1+1, X11CrMo9-1+NT, X10CrMoVNb9-1, X20CrNiV11-1
2. JIS Standards (Japanese Industrial Standards)
JIS G3454: STPG 370 (STPG 38), STPG 410 (STPG 42) — Carbon steel tubes for pressure piping
JIS G3461: STB 35, STB 42, STB 52 — Carbon steel tubes for boilers and heat exchangers
JIS G3462: STBA12, STBA13, STBA20, STBA22, STBA23, STBA24, STBA25, STBA26 — Alloy steel tubes for boilers and heat exchangers
Execution Standards
|
Standard |
Specification |
Application |
|
EN10216-2 |
Alloy and non-alloy steel tubes for high-temperature service |
Power station boilers and industrial furnaces |
|
JIS G3454 |
Carbon steel tubes for pressure piping |
General pressure piping systems |
|
JIS G3461 |
Carbon steel tubes for boilers and heat exchangers |
Boiler water and heat exchange systems |
|
JIS G3462 |
Alloy steel tubes for boilers and heat exchangers |
High-temperature, high-pressure service |
American Standards for Boiler Tubes
The following ASME/ASTM standards define the requirements for boiler tubes used in power and pressure systems:
|
Standard |
Specification |
Typical Use |
|
SA-179 / SA-179M |
Seamless cold-drawn low-carbon steel tubes |
Heat exchangers and condensers |
|
SA-192 / SA-192M |
Seamless carbon steel boiler tubes |
High-pressure boilers |
|
SA-209 / SA-209M |
Seamless carbon-molybdenum alloy steel tubes |
Boilers and superheaters |
|
SA-210 / SA-210M |
Seamless medium-carbon steel tubes |
Boilers and superheaters |
|
SA-213 / SA-213M |
Seamless ferritic and austenitic alloy steel tubes |
Boilers, superheaters, and heat exchangers |
Product Features
Boiler tubes are frequently subjected to high-temperature flue gas and steam, which can lead to oxidation, corrosion, and creep deformation. To ensure safe and efficient operation under such conditions, boiler tubes are designed to provide:
High creep strength for long-term operation under stress
Excellent resistance to oxidation and corrosion at elevated temperatures
Good structural stability to maintain mechanical integrity over extended service life
Specifications
Outer Diameter: Φ15.88 mm – 89 mm
Wall Thickness: 2.6 mm – 12.5 mm
These dimensions are customizable according to design requirements and application needs.
Common Grades of American Standard High-Pressure Boiler Tubes
The most widely used grades under American standards include:
SA-179M, SA-192M, SA-209M T1a, SA-210M Gr.C, SA-210M Gr.A1, SA-213M T11, SA-213M T12, SA-213M T22, SA-213M T23, SA-213M T91.
These materials are chosen based on their thermal stability, pressure resistance, and corrosion protection, ensuring dependable performance in supercritical and ultra-supercritical boilers.
Summary
Boiler tubes play a vital role in modern power plants and industrial systems, where efficiency, strength, and durability are essential. Whether produced to EN10216-2, JIS, or ASME/ASTM standards, these tubes provide reliable solutions for high-temperature and high-pressure environments, ensuring long service life and consistent performance in superheaters, reheaters, economizers, and water wall systems.