Stainless steel seamless pipes (SS seamless pipes) are not entirely immune to rust and can corrode under certain conditions. This article, brought to you by United Steel Industry, explains the reasons behind this phenomenon and how to address it effectively.
Reasons Why Stainless Steel Seamless Pipes Rust:
- Rust Due to Adhesion of Dissimilar Metals:
Metals like iron can adhere to the surface of stainless steel pipes, leading to rust. Minor rusting can be addressed by wiping with a sponge cloth and neutral detergent or soapy water. For more severe rust, brown rust spots may form and require special cleaning agents or a 15% sulfuric acid diluent.
- Rust Caused by Harmful Components in Exhaust Gas:
Harmful components in car exhaust, air conditioners, heaters, or factory emissions can cause rust spots on stainless steel pipes.
- Rust Due to Salt Adhesion:
Coastal areas can expose 304 stainless steel pipes to sea breeze, causing rapid red rust formation. Using 316 stainless steel pipes, which are more corrosion-resistant, is advisable in such environments.
- Rust from Cleaning Solution Adhesion:
Pay attention to the environment and application conditions of stainless steel pipes to select appropriate materials and prevent rust.
How to Deal with Rust on Stainless Steel Seamless Pipes:
- Mechanical Removal of Rust Layer:
Use mechanical tools like wire brushes or sandpaper to rub the surface of the stainless steel pipe, removing the rust layer. Follow with brushing away debris and residues and polishing the surface to restore its original brightness.
- Pickling to Remove Rust Layer:
Use a dilute acid solution to dissolve the rust layer on the stainless steel pipe. This method suits small rust areas. Wear protective gloves and glasses to avoid skin and eye damage during the process.
- Electrochemical Renovation:
This advanced method uses electrolytes and electrodes to direct current to the stainless steel pipe's surface, dissolving the rust layer electrochemically. It is ideal for large rust areas where manual renovation is difficult.
Methods to Prevent Rust:
- Regular cleaning and wiping of stainless steel pipes.
- Avoid storing pipes in humid environments.
- Prevent contact with other metals.
- Apply protective measures, such as rust inhibitors or sprays.
By understanding the causes of rust and using these methods to address and prevent it, the longevity and performance of stainless steel seamless pipes can be significantly enhanced.