The thermal molding process for large-diameter seamless steel pipes is primarily used to manufacture various critical components in the automotive and engineering industries. These components include:
- Automotive hoses: Steering tubes, brake pipes, air conditioning pipes, fuel pipes, cooling pipes, cooling hoses, heater hoses, air filter hoses, and turbo system hoses.
- Engineering hydraulic hoses: Hydraulic pipes for equipment, construction machinery, and mining machinery, such as those used in hydraulic pipe burst tests.
- Hard pipes and fittings: Components like automobile brake pumps, radiators, oil coolers, cylinders, and pressure equipment bodies requiring burst testing to detect cylinder pressure.
Key Features of the Device:
- Adjustable Output Pressure:
The device uses a gas-driven automatic booster pump, which allows for easy and precise adjustment of output pressure for various applications.
- Compact and Lightweight Design:
Featuring advanced technology and a well-designed structure, the device is compact, lightweight, and aesthetically pleasing, making it suitable for various industrial uses.
- High-Quality Parts:
All load-bearing components use internationally recognized standard parts from renowned brands, with no solder connections, ensuring easy disassembly, high safety, and durability.
- Compressed Air Driven:
The device is powered by compressed air, incorporating a fail-safe design for enhanced safety and performance.
- Unrestricted Start-Stop Functionality:
The system can start and stop continuously without restrictions, with no adverse effects on the equipment’s efficiency or performance.
- Oil-Free Operation:
Pneumatic components such as piston rings do not require oil during operation, reducing operational costs and preventing environmental pollution.
- Compatibility with Automatic Control Systems:
The device is easily integrated into automated control systems, offering seamless operation in a wide range of industrial settings.
- Energy Efficiency:
Once the system reaches the pre-set pressure, it no longer consumes energy or generates heat, eliminating the risks associated with sparks or flames, ensuring a safe working environment.
- Linear Pressure Output:
The pressure output is linear, making it easy for operators to control manually, providing precise handling during various stages of the manufacturing process.
This thermal molding process ensures that large-diameter seamless steel pipes meet the stringent demands of both the automotive and engineering sectors, delivering reliable and high-performance components.