316L stainless steel and 304 stainless steel are two widely used austenitic stainless steels. While they share many similar properties, key differences in chemical composition lead to distinct variations in their corrosion resistance. Below, United Steel Industry Co., Ltd provides a detailed comparison of the corrosion resistance performance of 316L and 304 stainless steel pipes.
1. Chemical Composition Differences
304 Stainless Steel:
Composed primarily of 18% chromium (Cr) and 8% nickel (Ni), it is commonly known as 18/8 stainless steel.
316L Stainless Steel:
Builds on the 304 formulation by adding 2–3% molybdenum (Mo) and reducing carbon content. The “L” in 316L stands for Low Carbon, which enhances its corrosion resistance, especially after welding.
2. Corrosion Resistance Comparison
General Corrosion:
In most standard environments—including atmospheric exposure, fresh water, and many organic and inorganic acids—both 304 and 316L offer reliable general corrosion resistance.
Pitting Corrosion:
Caused by localized attack, especially in chloride-rich environments like seawater. Thanks to the addition of molybdenum, 316L offers significantly better resistance to pitting than 304. This makes 316L a better choice in environments with high chloride ion concentrations.
Intergranular Corrosion:
Occurs along grain boundaries, particularly after welding. 316L's lower carbon content helps minimize carbide precipitation, reducing the risk of intergranular corrosion. It is therefore more suitable for welded applications or high-temperature service where corrosion resistance at grain boundaries is critical.
High-Temperature Resistance:
The presence of molybdenum in 316L enhances its strength and corrosion resistance at elevated temperatures, giving it an edge over 304 in such conditions.
3. Application Differences
Due to the differences in corrosion performance, 304 and 316L stainless steels are suited for different application scenarios:
304 Stainless Steel:
With good overall performance and a more cost-effective price point, 304 is commonly used in:
Household items (e.g., kitchenware, sinks)
Food processing equipment
General chemical containers and piping
Construction and architectural elements
316L Stainless Steel:
Ideal for harsher environments due to its superior resistance to pitting, intergranular corrosion, and high-temperature corrosion. Common applications include:
Marine environments (resistant to saltwater and chloride corrosion)
Chemical processing industries (handling aggressive media)
Food and pharmaceutical equipment (meeting strict hygiene and corrosion resistance standards)
High-temperature equipment, such as heat exchangers and industrial furnaces
Conclusion
While both 304 and 316L stainless steels perform well in many environments, 316L stands out in conditions involving chloride exposure, high temperatures, or stringent sanitary requirements. When selecting a stainless steel grade, it's essential to evaluate the specific working environment and corrosive media. For more demanding applications, 316L should be the preferred choice to ensure long-term durability and reliability.