1. Chemical Composition
To enhance the uniformity and purity of the steel's chemical composition and reduce non-metallic inclusions, refining processes are utilized. This often involves using furnace refining equipment for molten steel and, in some cases, electroslag remelting to achieve higher purity and improved inclusion distribution.
2. Dimensional Accuracy and Shape
The key geometric dimensions of seamless steel pipes include:
Outer diameter
Wall thickness
Ovality
Length
Curvature
Pipe end cutting angle
Groove angle
Cross-sectional blunt edge alignment
These dimensions must adhere to stringent tolerances to ensure the pipe's suitability for its intended applications.
3. Surface Quality
Seamless steel pipes must meet "smooth surface" requirements as specified by industry standards. Common surface defects include:
Cracks
Hairlines
Internal and external folds
Rolling marks
Straight and spiral lines (internal and external)
Delamination
Scarring
Pitting
Convex areas
Scratches
Green lines
Concave areas
Among these, defects like cracks, folds, delamination, scarring, and significant pitting are considered dangerous and must be eliminated. Minor defects such as slight internal and external straight lines, spiral lines, and abrasions are more acceptable but still need to be controlled.
4. Physical and Chemical Properties
Seamless steel pipes must exhibit appropriate physical and chemical properties, including:
Mechanical Properties at Room Temperature: Ensuring the pipe's strength and ductility.
Mechanical Properties at Various Temperatures: Including performance at high and low temperatures.
Corrosion Resistance: Resistance to oxidation and various corrosive environments, such as acidic conditions.
These properties depend on factors like:
Chemical composition of the steel
Microstructural characteristics
Steel purity
Heat treatment processes
Additionally, the rolling temperature and the degree of deformation during the manufacturing process can also influence the pipe's performance.
By adhering to these quality requirements, seamless steel pipes can meet the rigorous standards necessary for their varied industrial applications, ensuring reliability and durability.