Production of API 5L seamless steel pipes involves several critical steps to ensure quality and compliance with standards. Here is an overview of the key processes.
A. Oil Marking: Post water pressure testing, pipes are coated to prevent corrosion and marked per user requirements.
B. Leveling Milling: Steel plates are flattened and milled to achieve the required width, parallelism, and groove shape.
C. Shear Forming: Steel plates are curled into a tube along a spiral on the production line.
D. Butt Welding: Using advanced double-sided submerged arc welding for pre-welding, welding, and external welding, followed by plasma bar cutting to length.
E. Visual Inspection: Basic parameters are checked by professional technicians.
F. Ultrasonic Flaw Detection: 100% inspection of internal and external welds and base metal for scrap steel.
G. X-ray Inspection: 100% industrial television inspection of welds using an image processing system.
H. Pressure Test: Hydraulic testing to ensure pipes meet required pressure standards.
I. Chamfer Flat Head: Post-testing, pipe ends are processed to the required groove size.
J. Final Inspection: Straightening machine conducts ultrasonic and X-ray inspections and magnetic powder tests for welding and pipe-end defects.
K. Uncoiler Plate Exploration: Initial full-plate ultrasonic inspection after the steel plate enters the production line.
These steps ensure that the seamless steel pipes produced are of high quality and meet industry standards.